Zero Mismatch | Utah Tech Labs

Every fitting gets a name it cannot lose.

A QR code is bound to the item at coating and stays with it to the truck, so status is read rather than remembered.

The plant stops guessing where material is.

Each scan writes the stage and the location, so a supervisor walk is no longer the reporting system.

Passed, rejected or under rework, in writing.

Quality outcomes attach to the item itself, so nothing quietly moves forward without clearing the gate.

Stored is not the same as findable.

Rack locations are recorded at put away, which is why searches stopped eating half of every dispatch morning.

The packing list writes itself.

SAP data and scanned reality reconcile before the container is sealed, which is where the complaints used to come from.

Somebody hears about it the same shift.

Counts that do not agree stop the shipment with the evidence attached, instead of surfacing later as a credit memo.

The full plant case study.

What the tracking process looked like before, in the plant's own terms.

How the QR chain was introduced without stopping production.

Where the packing list hours actually went, and how they came back.

What the team measured in the first quarter after go live.

4.5 hoursto 25 minutes.And zero mismatch complaints.